PREFACE
TABLE OF CONTENTS
This Service Manual describes the GENERAL INFORMATION 1
technical features and servicing
FRAME COVERS/EXHAUST MUFFLER 2
procedures for the KYMCO ATV
300/250. INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
Section 1 contains the precautions for FUEL SYSTEM 5
all operations stated in this manual.
Read them carefully before starting any ENGINE REMOVAL 6
operation. CYLINDER HEAD/VALVES 7
CYLINDER/PISTON 8
ENGINE
Section 2 is the removal/installation DRIVE AND DRIVEN PULLEYS 9
procedures for the frame covers which
are subject to higher removal/installation FINAL REDUCTION/TRANSMISSION
SYSTEM 10
frequency during maintenance and
servicing operations. CRANKCASE/CRANKSHAFT/
BALANCE SHAFT 11
Section 3 describes the inspection/ COOLING SYSTEM 12
adjustment procedures, safety rules and BRAKE SYSTEM 13
service information for each part,
CHASSIS
FRONT WHEEL/FRONT 14
starting from periodic maintenance. SUSPENSION/STEERING SYSTEM
REAR WHEEL/AXLE/SUSPENSION 15
Sections 4 through 20 give instructions
for disassembly, assembly and BATTERY/CHARGING SYSTEM/A.C.
GENERATOR 16
EQUIPMENT
ELECTRICAL
inspection of engine, chassis frame and
electrical equipment. IGNITION SYSTEM 17
STARTING SYSTEM 18
Most sections start with an assembly or BULBS REMOVAL/INSTRUMENT/
system illustration and troubleshooting HORN 19
for the section. The subsequent pages WIRING DIAGRAMS 20
give detailed procedures for the section.
The information and contents included in
this manual may be different from the ATV
in case specifications are changed.
KYMCO reserves the right to make
changes at any time without notice and
without incurring any obligation.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION