like 200 i Manuel atelier : Page 103

          11. CRANKCASE/CRANKSHAFT                                                           LIKE 200i

 SERVICE INFORMATION

 GENERAL INSTRUCTIONS
 · This section covers crankcase separation to service the crankshaft.
 · The following parts must be removed before separating the crankcase.
   Engine ( Section 5)                  Driven pulley ( Section 9)
   Carburetor ( Section 11)             A.C. generator ( Section 7)
   Oil pump ( Section 4)                Cylinder head/cylinder ( Section 6)
   Reed valve ( Section 11)
 · When the left crankcase must be replaced, remove the following part in addition to the above.
   Final reduction removal
 · Special tools must be used for crankshaft and crankcase assembly. When separating the
   crankcase, the bearing will remain in the crankcase and it should be removed. When, assembling,
   drive a new bearing into the crankcase and install a new oil seal.


 SPECIFICATIONS
                                                           LIKE 200i

             Item                         Standard (mm)                  Service Limit (mm)
 Connecting rod big end side
 clearance                                                                     0.60
 Connecting rod big end radial
 clearance                                                                     0.04

 Crankshaft runout                                                             0.10


 SPECIAL TOOLS
 Crankcase puller                                Bearing outer driver handle A
 Universal bearing puller                        Bearing outer driver, 42x47mm
 Crankcase assembly collar                       Bearing driver pilot, 20mm
 Crankcase assembly tool                         Bearing outer driver, 37x40mm
                                                 Bearing driver pilot, 17mm


 TROUBLESHOOTING
 Abnormal engine noise
 · Excessive crank journal bearing play
 · Excessive crankpin bearing play
 · Excessive transmission bearing play




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